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Copper Welding Rod Customization Factory: Types and Uses of Welding Rod

  Copper welding rod custom factoryAccording to the characteristics of the electrode skin, the electrode can be divided into two categories: acid electrode and alkaline electrode.

Electrode drug skin contains a large number of acidic oxides (TiO2, SiO2, etc.) called acidic electrode. Acid electrode AC and DC dual-purpose, welding process performance is good, arc and spatter small, slag flow is good, slag removal is easy, the weld appearance is beautiful, because the coating contains more silicate, iron oxide and titanium oxide, etc., has a strong oxidation performance, but the mechanical properties of the weld, especially the impact toughness is poor. It is suitable for general low carbon steel and low alloy structural steel with low welding strength, and is most widely used. Welding rod. The skin containing a large amount of alkaline oxides (CaO, Na2O, etc.) is called alkaline electrode. The electrode mainly relies on the decomposition of carbonate (such as CaCO3 in marble) to decompose CO2 as a protective gas. In the arc column atmosphere, H acts as a protective gas. The H partial pressure in the arc column atmosphere is low, and CAF2 and H at high temperature of fluorite combine to generate hydrogen fluoride HF, thus reducing the hydrogen content in the weld, so the alkaline electrode is also called low hydrogen electrode.

The welding rod is used for welding and its role in the welding process:

1. Improve the stability of arc combustion

The light welding rod without coating is not easy to ignite the arc, and even if it burns, it cannot burn stably.

2. Protection of molten pool

During the welding process, oxygen, nitrogen and water vapor in the air are submerged in the weld, which will adversely affect the weld, not only forming pores, but also reducing the mechanical properties of the weld, and even causing cracks.

After the electrode coating is melted, a large amount of gas is wrapped in the arc and molten pool, which will reduce the interaction between the metal liquid and the air. As the weld cools, the deposited layer forms a layer of slag that covers the surface of the weld, protecting the weld metal, allowing it to cool slowly and reducing the possibility of porosity.

3. Ensure weld deoxidation and remove sulfur and phosphorus impurities

  Copper electrode custom factory said,Although the welding process is protected, it is inevitable that a small amount of oxygen will enter the molten pool, oxidize the metal and alloy elements, burn the alloy elements, and reduce the quality of the weld. Therefore, it is necessary to add a reducing agent (such as manganese, silicon, titanium, aluminum, etc.) to the electrode coating to reduce the oxide into the molten pool.

4. Supplementary welding alloying elements

Due to the high arc temperature, the alloy elements of the weld metal will evaporate and burn, thereby reducing the mechanical properties of the weld.

Therefore, it is necessary to add appropriate alloying elements to the weld by coating to compensate for the burning of alloying elements and ensure or improve the mechanical properties of the weld.

  Copper electrode custom factory said,For the welding of some alloy steel, it is also necessary to infiltrate the alloy into the weld through the drug skin, so that the weld metal is close to the metal composition of the base metal, so that its mechanical properties catch up with or even exceed the base metal.

5. Improve welding productivity and reduce spatter

  Copper electrode custom factory said,The electrode coating can increase the droplet and reduce the splash. The melting point of the electrode coating is slightly lower than that of the core solder joint.

However, because the welding core is located in the center of the arc and the temperature is high, the welding core melts first, and the coating melts later. At the same time, the metal loss due to spatter is reduced and the deposition coefficient is increased, and the welding productivity is improved.